Tips on PCB assembly
Solder Wetting
In
Soldering two metals are joined together through a solder alloy. For the
permanent joining of metals, this technique is one of the oldest recorded
methods. Solder wetting is such a part of the process. With metal present on
the component or printed circuit board
(PCB), metal is present in the solder bonds. The solder becomes fluidly molten
in this wetting process and to the component for an optimal solder joint, it
can stick properly.
Why there is Need
for Good Solder Wetting
For
proper metal joining the process of good solder, wetting is necessary. Metals
will not adhere properly without this process and they will not pass industry
standards for acceptable use, making them defective.
On
the other hand, poor solder wetting is quite visible. The solder will look
grainy, dull, and porous on Printed
Circuits and will show its poor reflection on the components. In a
commercial setting, this solder will often be unusable which will ultimately
result in wastage of time, capital, and productivity.
Causes of Poor
Solder Wetting
Poor
solder wetting occurs due to various issues. Common ones are-
Over-holding the
solder tip- For
a long period if you hold a solder tip to the components it can result in
burned flux and damaged components.
Insufficient
wetting-
Insufficient wetting and lack of bonding can occur because of dirty circuit boards or failure to apply heat to both the pad and pin.
Oxidation on solder
surfaces- If you
do not cover a hot solder tip it will react with oxygen and result in improper
wetting.
Tips on Preventing
Poor Solder Wetting
Use of
High-Activity Solder Paste
Better
wetting is offered by High-activity solder pastes, particularly when a
complicated surface finish is being dealt with.
Tin Tips with
Solder
Oxidation
is prevented by adding solder to a hot tip. Before turning off the iron always
tin your tips to keep it ready and primed for proper wetting. You can even
protect yourself from the hassle and investment of continually buying
replacement tips.
Clean the Surfaces
If you want to remove grease or any dirt that could lead to solder wetting on Circuits Board then a quick and effective way is to clean your surfaces and components with a general solvent wipe.
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